INTEGRATED SMART LINES
Fully automated, high-speed rebar processing lines configured around REBARLINK connection systems. From automatic feeding and cutting to thread formation, transfer and finished-bar discharge, each line is engineered as a coordinated production system rather than a collection of standalone machines.
REBARLINK Integrated Smart Lines are designed for high-volume, automated rebar end processing where consistent thread quality, controlled production flow and reduced manual handling are critical.
Two core configurations are currently offered: a compact, high-speed rib-peeling and roll-threading line for PPR applications, and a high-capacity cold-enforcement line for CES applications. Both systems are designed for automated material handling and continuous production with minimal operator intervention.
Built Around REBARLINK Connection Systems
The production line is selected according to the rebar connection system being processed. This creates a direct link between the connection technology, rebar end preparation and automated production workflow.
REBARLINK's rib-peeling and roll-threaded mechanical rebar coupler system. The Compact Auto Threading Line is configured around this processing method for high-speed automated thread production.
REBARLINK's cold-enforcement mechanical splicing system using controlled cold deformation of the rebar end before thread formation. The High-Capacity Dual-Station Line is configured for this process.
Automated Line Configurations
Each configuration combines automatic material handling with the required rebar end-processing sequence. The two systems share the same automation philosophy while using different end-processing technologies.
Compact Auto Threading Line
A compact, high-speed automated processing line designed for PPR rebar coupler production. The system integrates automatic feeding, rebar positioning, rib peeling and roll threading, transfer and finished-bar handling into one continuous workflow.
Its compact configuration is designed to achieve high processing efficiency while reducing manual handling. Once the material is loaded into the line, routine production can be operated with minimal personnel intervention.
The Compact Auto Threading Line is based on an integrated automatic workflow covering rebar feeding, end preparation, rib peeling and roll threading, transfer and finished-bar discharge. The following data represents the current reference configuration.
Main Technical Parameters
| Parameter | Specification | Notes |
|---|---|---|
| Application | PPR | Rib Peeling & Roll-Threaded Rebar Coupler |
| Rebar Diameter | Ø16 – Ø40 mm | HRB400 / HRB500 |
| Rebar Length | 1.5 – 12 m | Automatic feeding and transfer |
| Double-End Processing Cycle | 12 – 20 sec / bar | Includes rib peeling and roll threading under continuous feeding |
| Thread Accuracy | Grade 6 | Stable automated processing |
| Length Accuracy | ±1 mm | Automatic positioning system |
| Rib Peeling Head Speed | 275 r/min | — |
| Thread Rolling Head Speed | 175 r/min | — |
| Installed Power | 40 kW | Includes processing, hydraulic and feeding systems |
| Power Supply | 380 V / 50 Hz | — |
| Hydraulic Pressure | Low 6.0 MPa / Medium 18 MPa | — |
| Hydraulic Tank | 65 L | — |
| Main Machine Weight | Approx. 6,000 kg | Reference configuration |
| Recommended Footprint | Approx. 12 × 16 m | Subject to final line layout |
| Cooling | Internal cutting-fluid cooling | Integrated cooling system |
| Chip Handling | Automatic magnetic chip collector | Collection to waste container |
Integrated Processing Functions
- Automatic rebar feeding and material positioning.
- Automatic length positioning with servo-driven movement.
- Rib peeling and roll-threading performed as an integrated automated process.
- Fixed-jaw and moving-jaw transfer system for continuous material movement between processing positions.
- Automatic shortage detection and material-stop protection.
- PLC-controlled operation with touchscreen parameter setting.
- Automatic fault, maintenance and tool-change alerts.
- Internal coolant delivery and magnetic chip collection.
Technical specifications may be adjusted according to the final line configuration, rebar specifications, production requirements and actual project conditions.
High-Capacity Dual-Station Line
A fully configured automated production line designed for CES rebar end processing. The system integrates automatic feeding, cutting, cold enforcement, threading and finishing into a coordinated production workflow.
The cold-enforcement process increases the effective end-section of the rebar before thread formation, providing the processing foundation for high-strength mechanical splicing. Dual processing stations support continuous high-capacity production.
The High-Capacity Dual-Station Line is configured for CES Cold Enforcement Splicing System processing. The automated workflow integrates material feeding, cutting, cold enforcement, threading and finishing operations for continuous production.
Main Technical Parameters
| Parameter | Specification | Notes |
|---|---|---|
| Application | CES | Cold Enforcement Splicing System |
| Rebar Diameter | Ø10 – Ø40 mm | Reference processing range |
| Maximum Feeding Length | Up to 12 m | Automatic feeding system |
| Rebar Transfer Speed | 0.8 – 0.9 m/s | Automatic material transfer |
| Single-End Threading Time | Approx. 35 – 55 sec | Reference processing cycle |
| Automatic Cutting | Integrated | Automatic length processing |
| Cold Enforcement | Integrated | Controlled cold deformation before threading |
| Threading | Integrated | Automated thread processing |
| Finishing | Integrated | Thread-end finishing and surface preparation |
| 4F Process Accuracy | ≤ 0.6 mm | End face, length, diameter and thread control |
| Automatic Cutting Length | ≥ 1,000 mm | Reference automatic cutting condition |
| Manual Cutting Length | ≥ 300 mm | Reference condition |
| Length Accuracy | ±10 mm | Cutting reference |
| Installed Power | Approx. 68 kW | Cold-enforcement processing group |
| Total Equipment Weight | Approx. 19.2 t | Reference configuration |
| Overall Equipment Size | Approx. 26 × 7.5 × 2 m | Final layout subject to configuration |
| Average Power Consumption | ≤ 4.2 kWh | Reference operating condition |
| Air Consumption | Approx. 0.6 m³ | Subject to actual operating conditions |
Integrated Processing Workflow
- Automatic rebar feeding from the material storage system.
- Automatic positioning and length-controlled cutting.
- Controlled cold-enforcement process for the rebar end.
- Automatic transfer between cold-enforcement and threading stations.
- Automated threading and end finishing.
- Dual-station production architecture for high-capacity continuous processing.
- Automatic optical sensing and time-controlled material transfer modes.
- Touchscreen HMI with process parameters and fault indication.
- Automatic stop after production completion or material shortage.
- Dual-layer storage configuration for different rebar specifications where required.
Technical specifications may be adjusted according to the final line configuration, rebar specifications, production requirements and actual project conditions.
Mobile Containerized Line
For projects requiring rapid on-site deployment, REBARLINK can also provide containerized automated processing configurations designed around the available project environment.
Rapid Site Deployment
A containerized concept for projects where processing capacity needs to be deployed close to the construction site. The system can be configured according to project requirements and available site conditions.
Need the Right Automated Line for Your Rebar Connection System?
Tell us your rebar diameter range, connection system, required processing workflow and project conditions. REBARLINK can recommend the appropriate automated line configuration and prepare a project-specific proposal.
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